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FOR SALE
at Hutson Engineering Services

A Truly Fantastic Aston Martin DB9 with a planned 6.5-Litre Upgrade

2004 Aston Martin DB9 in Blue Sapphire Metallic, front three-quarter view in the Hutson Engineering workshop

Don't miss this fantastic, unique opportunity

This is, quite simply, the nicest DB9 we can remember seeing, and it comes with a project attached that makes it genuinely one-of-a-kind.

Provenance and History

The car has been owned for the past 17 years by a gentleman who holds a senior role within the Aston Martin F1 Team. In his care, it was used sparingly for special occasions, covering just 3,000 miles since 2010. It has always been garaged and has never been driven in wet weather. It has recently undergone a full major service, new fluids, spark plugs, and tyres, at a cost of over £5,000.

Since then we have covered around 400 miles ourselves, and the car is faultless.

Condition and Specification

Year: 2004
Mileage: 18,300
Owners: 4
Exterior: Blue Sapphire Metallic (original)
Interior: Parchment leather with deep blue stitching
Headlining: Blue suede

Finished in its original, stunning Blue Sapphire with a cream Parchment leather interior, deep blue stitching, and blue suede headlining, the car presents beautifully throughout; the photographs speak for themselves.

The 6.5-Litre Upgrade - An Opportunity to Get Involved Early

With such a beautiful, original platform to work from, Hutson Engineering couldn't resist the challenge of turning this car into what may become the world's best DB9.

Already widely regarded as one of the finest GT cars ever built, this example is set to receive a comprehensive upgrade focused on both performance and long-term reliability. The original engine will be retained and enhanced to 6.5 litres, using a highly durable liner system that future-proofs the unit for many years of enjoyable driving, all while preserving the car's provenance.

The result will be a DB9 with even more character: the enhanced engine elevates the qualities that already define this quintessential gentleman's grand tourer.

Because the project is only just beginning, this is a rare chance to get involved at the ground floor, working with Hutson Engineering to tailor the specification to your own taste and create a truly personal, bespoke Aston Martin DB9.

Contact us to discuss the options available.
Aston Martin DB9 with its bonnet raised, showing the front three-quarter profile in Blue Sapphire MetallicSide profile of the Blue Sapphire Metallic Aston Martin DB9 on silver ten-spoke alloy wheelsRear three-quarter view of the Blue Sapphire Metallic Aston Martin DB9Aston Martin DB9 from the rear nearside, showing the boot lid spoiler and tail lightsClose-up of the Aston Martin DB9's headlight and front wingAston Martin Lagonda 'Works Prepared' Newport Pagnell windscreen disc on the DB9, with the parchment leather interior behindMesh bonnet vent set into the Aston Martin DB9's Blue Sapphire Metallic bodyworkEngine bay of the Aston Martin DB9 showing the V12 engine and strut braceClose-up of the Aston Martin DB9's V12 cam covers and strut braceAston Martin DB9 interior in parchment leather with walnut fascia and centre consoleCentre console and switchgear of the Aston Martin DB9 in parchment leatherWalnut veneer fascia and parchment leather with deep blue stitching in the Aston Martin DB9Rear seats of the Aston Martin DB9 trimmed in parchment leatherBlue suede headlining and rear-view mirror in the Aston Martin DB9Blue suede headlining above the windscreen of the Aston Martin DB9Driver's side of the Aston Martin DB9 cabin with steering wheel, walnut fascia and parchment leatherAston Martin DB9 instrument cluster showing 18,252 recorded milesAston Martin DB9 instrument binnacle viewed through the steering wheelWalnut centre stack of the Aston Martin DB9 with Engine Start button and D, N and R gear selectorsAluminium gearshift paddle behind the Aston Martin DB9's steering wheelAston Martin DB9 door sill plate engraved 'Hand built in England'Aston Martin DB9 centre console with analogue clock, audio and climate controlsCentre console and seat controls in the Aston Martin DB9's parchment leather cabinAston Martin 'Engine Start' button set into the DB9's walnut fasciaAudio and climate control panel with analogue clock in the Aston Martin DB9Climate control switchgear in the Aston Martin DB9's centre consoleAston Martin DB9 door sill, leather-trimmed handbrake and parchment seatSilver ten-spoke alloy wheel and brake disc on the Aston Martin DB9Aston Martin DB9 alloy wheel fitted with a Bridgestone tyreAston Martin DB9 alloy wheel shod with a Bridgestone Potenza tyreAlloy wheel and low-profile tyre on the Blue Sapphire Metallic Aston Martin DB9Aston Martin DB9 boot containing the branded Aston Martin car cover bag
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Aston Martin 7.3 Litre Multi-Valve V8 Engine

Aston Martin 7.3 litre multi-valve V8 engine with green Aston Martin Lagonda cam covers, built by Hutson Engineering Services

An extremely rare opportunity

An incredibly high-specification Aston Martin 7.3 Litre Multi-Valve V8 Engine, available now for your project.

Design Brief



1) Use the best quality components available.

2) Reduce internal stresses wherever possible.

Background and Development

This engine represents decades of Aston Martin expertise in developing high-capacity, high-performance upgrades. The only 7.3-litre multivalve V8 ever produced, it is a truly unique powerplant with a remarkable development history.

Built without compromise, ensuring both performance and durability in equal measures.

Engineering Specification

• The uprated crankshaft is solid billet, plasma nitride EN40B (US EQV), designed to have improved internal oil passages. Drilled and lightened big ends. Constructed from one piece, without the need for Oil gallery plugs, removing the possibility of these becoming dislodged.

• Connecting rods manufactured to be as light as possible but with a design brief of "failure is not an option" The result - machined billet rods with aerospace bolts with a tensile strength of 22,000 P.S.I, Guaranteed to 1000 BHP @ 10,000 RPM and 800 FT Lbs of torque. Their weight is exactly 2/3rds of the weight of a standard 5.3L Rod. Weighing just 624 Grams as opposed to 933 for the O/E. Light and ultimately durable.

• The whole bottom end assembly balanced to a Formula One degree of accuracy.

• The pistons are low-expansion-rate forged. Despite the bore being over 4.0", the cold piston-to-bore clearance is .004", promoting quiet and refined running.  Anti-detonation bands are included above the top piston ring, also incorporating a gas expansion ring between the compression and second ring, reducing piston ring "flutter". Gudgen pins are retained by dual Spira lock clips.  Piston weight remains on the lighter side of the O/E forged pistons despite the increase in diameter of .250" (6.35mm), approximately.

From the Designer

David Martin (designer) writes:

To put the above into perspective, each 1 X OZ of weight in the piston and rod assemblies can exert a load of approximately 1 X Ton on the crankshaft @ 6500 RPM. To balance a V8 Crank, counterweight assemblies are bolted around the big end pins to simulate the rotating masses of the pistons and connecting rods. These weight assemblies for a 5.3L V8 range from 2369 gms to 2539 gms. In order to balance the 7.3L V8, we had to make up counterweights of 1990 gms, a saving of almost 20% on the lightest 5.3L counterweights. This means that when a 5.3L engine reaches an RPM, it exerts a 20 Ton load on the crank. Our 7.3 Litre engine at that same RPM will be showing a load of approx 16.5 Tons.

One of the problems with long-stroke engines is the distance down the bore travelled by the piston. On a previous large engine I worked on, I was told to use liners designed for a different application. Despite protest, I was instructed to go ahead. The result is that this engine has acquired a reputation for burning oil. There was so much Piston "Hanging" out of the bore, at the bottom of the stroke when the piston was down, that it allowed the piston to "cock" and momentarily unseat the piston rings. In the 7.3L engine, the liners have not only been extended down in the bottom with clearance to the rotating crank webs, but have been further extended down in the form of a break between the rotating crank webs; this gives maximum support to the piston at the bottom of the stroke, and keeps running true, reducing oil consumption.

Large output engines produce more heat. With this in mind, whilst the liners are out, we extensively modified the coolant flow to the back of the engine to ensure overheating will not be a problem.

I hope the above reassures you; when I address an engine project, longevity and reliability are treated with at least as much importance as power output.

David Martin, 10th of August 2018.

Cylinder Heads and Final Build

With no compromises in costs, the engine also benefited from gas-flowed cylinder heads, with David Vizard acting as a consultant, new, specifically designed camshafts, all aspects re-machined as required. All Head bolts, gaskets, chains, guides, valves were replaced with new.

The engine cost was in excess of £100,000 to produce.

Condition and Availability

Since its construction, the engine has not run and is therefore brand new internally.

The engine is owned by us and is for sale at a very reasonable cost.

Ideally suited to a multitude of projects.

Naturally Aspirated Spec: Currently fitted with an 8-point rotor arm system to enable the use of a stand-alone ECU. The original type EFI set-up can be used as the modifications are completely reversible and are mainly bolt-on blanking plates. The engine is also ideally suited to a supercharged Vantage configuration or a bespoke turbocharged setup, depending on the new owner's requirements.

For sale as an outright purchase and can be shipped globally at cost to the buyer.
Aston Martin 7.3 litre multi-valve V8 engine on its stand, showing the alloy block and Aston Martin Lagonda cam coversAston Martin 7.3 litre V8 engine showing the exhaust ports and multi-valve cylinder headsClose-up of the green and polished Aston Martin Lagonda cam covers on the 7.3 litre multi-valve V8Top of the Aston Martin 7.3 litre V8 showing the throttle body, distributor and coolant pipeworkFront of the Aston Martin 7.3 litre V8 engine with coolant pipework and crank pulleyOil filler cap engraved 'MV 7.3 Litre' on the Aston Martin multi-valve V8 engineAston Martin 7.3 litre multi-valve V8 engine viewed from above at Hutson Engineering ServicesAston Martin 7.3 litre multi-valve V8 engine with green Aston Martin Lagonda cam covers, built by Hutson Engineering ServicesRibbed alloy and green Aston Martin Lagonda cam covers on the 7.3 litre multi-valve V8Aston Martin 7.3 litre V8 engine showing the alternator and front ancillariesThe Aston Martin 7.3 litre multi-valve V8 engine on a lifting trolley at Hutson Engineering ServicesFront of the Aston Martin 7.3 litre V8 engine with water pump housing and crank pulley
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